Pro QC has over 40 years experience in quality control and quality assurance across virtually every industry.
Pro QC International supports any organization that wants to manufacture or sell products in Brazil. Pro QC offers quality assurance and quality control services in Brazil including supplier evaluation, factory audits, and product inspections.
Brazil is the ninth-largest economy in the world. Organizations doing business there expect the manufacturing sector to be competitive, productive, and reliable. Suppliers to manufacturing industries such as including automotive, oil and gas, steel, agricultural and transportation machinery, and textile industries, need to be subject to sustained evaluation, auditing, and quality control to maintain high standards and performance. Only in this way can an organization guarantee that its Brazil-based suppliers comply with quality, social, environmental, and safety standards.
Pro QC International will provide all the tools and processes necessary to ensure that suppliers in Brazil meet all national and international quality standards. This encompasses the quality management system, factory, and final product. Once an organization decides to start manufacturing in Brazil or establish a business relationship with suppliers there, Pro QC will draw on more than 40 years of experience to optimize supplier production processes, reduce unnecessary costs, improve factory performance, and increase supplier compliance with a large range of quality assurance and quality control services. Our services include supplier and factory audits, QMS audits, supplier management, and third-party quality inspection services.
Pro QC’s auditors and engineers have the experience and knowledge to ensure that each critical aspect of the Brazilian supplier’s operations is analyzed rigorously, efficiently, and promptly. The Pro QC team can perform any quality control process throughout Brazil, including in cities such as São Paulo, Rio de Janeiro, Brasilia, Belo Horizonte, and many more. Our team of auditors and QC engineers offers third-party quality inspections and factory audits to the varied manufacturing sub-sectors of the country:
Our Services in Brazil
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By performing product inspections, we can identify problems early with the goal of eliminating the underlying causes.
Pro QC International performs various types of factory audits.
At Pro QC, we also work closely with clients and their suppliers to improve their system, processes and manufacturing capabilities.
Pro QC International offers a wide range of quality inspection services to conduct quality control on products manufactured in Brazil. These services include inspecting the final product against specifications, inspecting packaging, inspecting labeling, and supervising container loading. These services help ensure optimal quality in the products that leave the factory for shipping.
Our range of third-party quality inspections in Brazil includes:
As an independent inspection company in Brazil, Pro QC International provides inspection services covering the entire country, including São Paulo, Rio de Janeiro, Brasilia, Curitiba, and many more cities.
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When selecting a supplier or vendor in Brazil, an organization must avoid disruptions and defects in the supply chain. Pro QC is a critical ally in reducing risk, as it provides quality control and quality assurance services that will reduce or eliminate defects, non-conformances, or non-compliance by suppliers and factories. Pro QC offers factory audits, Quality Management System audits, and manufacturing process audits
Quality Audits in Brazil
When looking for a first-time supplier in Brazil, Pro QC will conduct a Supplier Quality Audit which includes rigorous analysis and evaluations of the supplier. This service is done in one day. Its scope includes the supplier’s Quality Management System, quality control procedures, corrective actions, and more. Once the first-time supplier has been audited, Pro QC auditors and engineers deliver a report with strengths, opportunities for improvement, and recommendations. Based on this report, an organization can decide whether to continue with this supplier, apply corrective actions, or select a new supplier in Brazil.
Factory Audits in Brazil
Pro QC International provides factory audit services that allow an organization to partner with suppliers to attain excellent performance and consistently meet expectations. Vigilant supplier management through regular audits is essential in Brazil, as this will guarantee an effective Quality Management System and compliance with national and international industry standards.
Our range of quality and factory audits in Brazil includes:
Pro QC’s Supplier Management services in Brazil aim to increase the competitiveness and performance of partner organizations. We also reduce issues through detailed risk studies, targeted corrective actions, and implementing tailored solutions. Thanks to Supplier Management services, an organization aiming to work in Brazil will be able to identify and solve problems and non-conformities with proven quality assurance methods. These services will always be provided at a competitive cost, on time, and with highly experienced auditors located in Brazil.
Click on the current stage of your sourcing or product development journey below to explore our related quality solutions.
The product development life cycle begins with idea generation, concept development, and market testing. For example, the E-Bike handlebar is designed with the form, fit, and function in mind that best serve the market/user’s requirements and the overall aesthetics of the final bike. Although Pro QC do not actively get involved in this stage, a postmortem investigation with many of our client often reveals the following challenges. Supplier Risks & Challenges: Misalignment between the buyer, supplier sales department, and factory production department on critical design requirements Advance product quality planning was not factored in early enough Difficulties in transitioning from a prototype supplier to a mass manufacturing supplier
In this stage, the engineers will refine the design and define the engineering specifications of the handle such as material properties, dimensions, weight, and other requirements while satisfying different product and safety compliances. This is also the stage where engineering prototypes (engineering build) are made to rigorously test the form, fit, and function of the product. Pro QC’s Quality Solutions: First Article Inspection (FAI) Supplier Development Services Resident Supplier Quality Resourcing Supplier Risks & Challenges: Poor communication of the technical details between buyer and factories Misalignment on the new product’s specifications Misalignment on design/engineering revisions
Once the component specifications are defined, the procurement department will begin to identify a list of suitable suppliers that can potentially meet their requirements in terms of capabilities, cost, capacity, and quality. Pro QC’s Quality Solutions: Onsite Supplier Verification Financial Credit Check Supplier Risks & Challenges: Lack of experience and due diligence in new supplier region Communication challenges Concern about supplier scams Low confidence supplier’s trustworthiness Concerns over supplier’s financial viability
Once a list of trustworthy suppliers has been identified, an evaluation of supplier reliability is recommended to ensure they can produce at a consistent level of quality. A world-class organization usually has a comprehensive supplier qualification program to identify and mitigate the risks associated with quality, safety, on-time delivery, cost, and compliance. Pro QC’s Quality Solutions: Global Supplier Audit Programs Supplier Quality Audit for Potential Suppliers Quality Management System Audit Social & Ethical Audits Supply Chain Security Audit Environmental Audit Supplier Risks & Challenges: Suppliers are not as capable as they initially claimed Supplier lacks effective and systematic quality assurance practice Supplier is ISO 9001 certified, but the underlying principles are not implemented in practice Mass production quality does not match prototype quality Buyers want to sell to big retailers, but their suppliers do not yet comply with the retailer’s supplier code of conduct Supplier violation on labor law, ethical and environmental compliances Goods held in customs due to supply chain security malpractice
Before commencing volume production, it is crucial to validate the factory’s equipment, staffing, production methods, capacity, and quality control plan for each product line. This is an important stage to prevent critical failures, costly mistakes, and loss of time due to changes and rework. Pro QC’s Quality Solutions: Engineering Build (EB) and Quality Build (QB) Audit First Article Inspection (FAI) APQP/PPAP Audit Manufacturing Process Audit or VDA 6.3 Process Audit Supplier Risks & Challenges: Factory not ready for mass production Shipment delays due to critical failure, poor quality, and resource constraints An exponential increase in defective products Product recall High Cost of Poor Quality An exponential increase in the cost of change after mass production commences
Production planning is an administrative process that involves ensuring that sufficient raw materials, components, staff, and other outsourced processes such as secondary processing are procured to create finished products according to the specified schedule. Pro QC’s Quality Solutions: Order Expediting Supplier Risks & Challenges: Production delay due to poor material procurement planning Production delay due to inadequate production staffing Poor sub-supplier management
Incoming quality control is required when all the procured material and components arrive at the factory. This is the first step in controlling the production process and resulting product quality. Understanding how a factory manages its incoming material and its supply chain is a very good indication of its commitment to quality. (The saying goes: Garbage in, garbage out.) Pro QC’s Quality Solutions: Incoming Inspection In-Process Inspection Manufacturing Process Audit or VDA 6.3 Process Audit Supplier Risks & Challenges: The factory does not manage the quality of its supply chain or is poor at supplier management Suppliers turn a blind eye to defective components during incoming and still use them for production and assembly Using sub-standard material or components (e.g., lower-quality fabric than required) Substituting lower-cost alternatives for product components (e.g., cheaper electronic components in a mobile phone) “Quality fade” where suppliers make small, gradual substitutions in materials and components over time Bulk material ordered by the supplier degrades over time due to poor storage conditions
Upon approval for volume production, raw materials and components are processed, extruded, forged, cast, injected, machined, and assembled. It is important to note that a factory may not have all the production capabilities and may outsource certain processes to other suppliers. Pro QC’s Quality Solutions: First Article Inspection (FAI) In-Process Inspection Manufacturing Process Improvement Quality/Root Cause Investigation (8D) CAPA Verification Order Expediting & Production Monitoring End-Of-Line Testing & inspection Supplier Risks & Challenges: Operators are not producing according to the production control plan Supplier is under pressure to ship goods, turning a blind eye to defective components Lack of quality staff to enforce quality control Poor control of re-worked material/product Mistakes made by temporary, untrained staff/operators Communication breakdown when the supplier is under pressure
Packaging and labeling of the goods are the last steps before shipping. The smallest aesthetic defect on the packaging or missing components often leads to customer returns, and a misplaced label often leads to compliance issues. Pro QC’s Quality Solutions: Manufacturing Process Audit Poka-Yoke Implementation Pre-Shipment Inspection End-Of-Line Testing & inspection Supplier Risks & Challenges: Products are poorly packaged Human mistakes and missing components lead to customer returns Wrong labeling leads to compliance issues and significant re-work
Packaged products are being loaded by suppliers at the factory or warehouse into containers and shipped to their final destination. Pro QC’s Quality Solutions: Container Loading Supervision C-TPAT Audit Supplier Risks & Challenges: Rough handling of goods during container loading by the factory or outsourced warehouse, leading to damaged product Poor container loading leads to product damage during transit
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In which country are you based?AfghanistanAlbaniaAlgeriaAndorraAngolaAntigua and BarbudaArgentinaArmeniaAustraliaAustriaAzerbaijanBahamasBahrainBangladeshBarbadosBelarusBelgiumBelizeBeninBhutanBoliviaBosnia and HerzegovinaBotswanaBrazilBruneiBulgariaBurkina FasoBurundiCôte d'IvoireCabo VerdeCambodiaCameroonCanadaCentral African RepublicChadChileChinaColombiaComorosCongo (Congo-Brazzaville)Costa RicaCroatiaCubaCyprusCzechia (Czech Republic)Democratic Republic of the CongoDenmarkDjiboutiDominicaDominican RepublicEcuadorEgyptEl SalvadorEquatorial GuineaEritreaEstoniaEswatiniEthiopiaFijiFinlandFranceGabonGambiaGeorgiaGermanyGhanaGreeceGrenadaGuatemalaGuineaGuinea-BissauGuyanaHaitiHondurasHong KongHungaryIcelandIndiaIndonesiaIranIraqIrelandIsraelItalyJamaicaJapanJordanKazakhstanKenyaKiribatiKuwaitKyrgyzstanLaosLatviaLebanonLesothoLiberiaLibyaLiechtensteinLithuaniaLuxembourgMadagascarMalawiMalaysiaMaldivesMaliMaltaMarshall IslandsMauritaniaMauritiusMexicoMicronesiaMoldovaMonacoMongoliaMontenegroMoroccoMozambiqueMyanmarNamibiaNauruNepalNetherlandsNew ZealandNicaraguaNigerNigeriaNorth KoreaNorth MacedoniaNorwayOmanPakistanPalauPalestine StatePanamaPapua New GuineaParaguayPeruPhilippinesPolandPortugalQatarRomaniaRussiaRwandaSaint Kitts and NevisSaint LuciaSaint Vincent and the GrenadinesSamoaSan MarinoSao Tome and PrincipeSaudi ArabiaSenegalSerbiaSeychellesSierra LeoneSingaporeSlovakiaSloveniaSolomon IslandsSomaliaSouth AfricaSouth KoreaSouth SudanSpainSri LankaSudanSurinameSwedenSwitzerlandSyriaTaiwanTajikistanTanzaniaThailandTimor-LesteTogoTongaTrinidad and TobagoTunisiaTurkeyTurkmenistanTuvaluUgandaUkraineUnited Arab EmiratesUnited KingdomUnited States of AmericaUruguayUzbekistanVanuatuVenezuelaVietnamYemenZambiaZimbabwe
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Pro QC has been providing quality assurance, engineering and consulting services since 1984.
We offer quality solutions in over 88 countries and we are continuously expanding our network.
We offer online reporting and detailed reports within 24 hours of job completion.
Our global engineering team has the requisite industry expertise to verify quality and conformance.
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