Quality Assurance and Quality Control Services in Brazil

Pro QC International supports any organization that wants to manufacture or sell products in Brazil. Pro QC offers quality assurance and quality control services in Brazil including supplier evaluation, factory audits, and product inspections.

Brazil is the ninth-largest economy in the world. Organizations doing business there expect the manufacturing sector to be competitive, productive, and reliable. Suppliers to manufacturing industries such as including automotive, oil and gas, steel, agricultural and transportation machinery, and textile industries, need to be subject to sustained evaluation, auditing, and quality control to maintain high standards and performance. Only in this way can an organization guarantee that its Brazil-based suppliers comply with quality, social, environmental, and safety standards.

Pro QC International will provide all the tools and processes necessary to ensure that suppliers in Brazil meet all national and international quality standards. This encompasses the quality management system, factory, and final product. Once an organization decides to start manufacturing in Brazil or establish a business relationship with suppliers there, Pro QC will draw on more than 40 years of experience to optimize supplier production processes, reduce unnecessary costs, improve factory performance, and increase supplier compliance with a large range of quality assurance and quality control services. Our services include supplier and factory audits, QMS audits, supplier management, and third-party quality inspection services.

Pro QC’s auditors and engineers have the experience and knowledge to ensure that each critical aspect of the Brazilian supplier’s operations is analyzed rigorously, efficiently, and promptly. The Pro QC team can perform any quality control process throughout Brazil, including in cities such as São Paulo, Rio de Janeiro, Brasilia, Belo Horizonte, and many more. Our team of auditors and QC engineers offers third-party quality inspections and factory audits to the varied manufacturing sub-sectors of the country:

Our Coverage in Brazil

  • São Paulo
  • Rio de Janeiro
  • Brasilia
  • Salvador
  • Fortaleza
  • Belo Horizonte
  • Manaus
  • Curitiba
  • Recife
  • Goiania
  • Belem
  • Porto Alegre

Our Quality Control Services in Brazil


Product Inspection
Product Inspection

By performing product inspections, we can identify problems early with the goal
of eliminating the underlying causes.


Factory Audits
Supplier & Factory Audits

Pro QC International performs various types of factory audits.


Supplier Management
Supplier Management

At Pro QC, we also work closely with clients and their suppliers to improve their system, processes and manufacturing capabilities.

Product Inspections in Brazil

Pro QC International offers a wide range of quality inspection services to conduct quality control on products manufactured in Brazil. These services include inspecting the final product against specifications, inspecting packaging, inspecting labeling, and supervising container loading. These services help ensure optimal quality in the products that leave the factory for shipping.

Our range of third-party quality inspections in Brazil includes:

As an independent inspection company in Brazil, Pro QC International provides inspection services covering the entire country, including São Paulo, Rio de Janeiro, Brasilia, Curitiba, and many more cities.

Get a quote

Supplier and Factory Audits in Brazil

When selecting a supplier or vendor in Brazil, an organization must avoid disruptions and defects in the supply chain. Pro QC is a critical ally in reducing risk, as it provides quality control and quality assurance services that will reduce or eliminate defects, non-conformances, or non-compliance by suppliers and factories. Pro QC offers factory audits, Quality Management System audits, and manufacturing process audits

Quality Audits in Brazil

When looking for a first-time supplier in Brazil, Pro QC will conduct a Supplier Quality Audit which includes rigorous analysis and evaluations of the supplier. This service is done in one day. Its scope includes the supplier’s Quality Management System, quality control procedures, corrective actions, and more. Once the first-time supplier has been audited, Pro QC auditors and engineers deliver a report with strengths, opportunities for improvement, and recommendations. Based on this report, an organization can decide whether to continue with this supplier, apply corrective actions, or select a new supplier in Brazil.

Factory Audits in Brazil

Pro QC International provides factory audit services that allow an organization to partner with suppliers to attain excellent performance and consistently meet expectations. Vigilant supplier management through regular audits is essential in Brazil, as this will guarantee an effective Quality Management System and compliance with national and international industry standards.

Our range of quality and factory audits in Brazil includes:

Get a quote

Supplier Management Services in Brazil

Pro QC’s Supplier Management services in Brazil aim to increase the competitiveness and performance of partner organizations. We also reduce issues through detailed risk studies, targeted corrective actions, and implementing tailored solutions. Thanks to Supplier Management services, an organization aiming to work in Brazil will be able to identify and solve problems and non-conformities with proven quality assurance methods. These services will always be provided at a competitive cost, on time, and with highly experienced auditors located in Brazil.

Get a quote

Product Inspections in Brazil

Pro QC International offers a wide range of quality inspection services to conduct quality control on products manufactured in Brazil. These services include inspecting the final product against specifications, inspecting packaging, inspecting labeling, and supervising container loading. These services help ensure optimal quality in the products that leave the factory for shipping.

Our range of third-party quality inspections in Brazil includes:

As an independent inspection company in Brazil, Pro QC International provides inspection services covering the entire country, including São Paulo, Rio de Janeiro, Brasilia, Curitiba, and many more cities.

Get a quote

Supplier and Factory Audits in Brazil

When selecting a supplier or vendor in Brazil, an organization must avoid disruptions and defects in the supply chain. Pro QC is a critical ally in reducing risk, as it provides quality control and quality assurance services that will reduce or eliminate defects, non-conformances, or non-compliance by suppliers and factories. Pro QC offers factory audits, Quality Management System audits, and manufacturing process audits

Quality Audits in Brazil

When looking for a first-time supplier in Brazil, Pro QC will conduct a Supplier Quality Audit which includes rigorous analysis and evaluations of the supplier. This service is done in one day. Its scope includes the supplier’s Quality Management System, quality control procedures, corrective actions, and more. Once the first-time supplier has been audited, Pro QC auditors and engineers deliver a report with strengths, opportunities for improvement, and recommendations. Based on this report, an organization can decide whether to continue with this supplier, apply corrective actions, or select a new supplier in Brazil.

Factory Audits in Brazil

Pro QC International provides factory audit services that allow an organization to partner with suppliers to attain excellent performance and consistently meet expectations. Vigilant supplier management through regular audits is essential in Brazil, as this will guarantee an effective Quality Management System and compliance with national and international industry standards.

Our range of quality and factory audits in Brazil includes:

Get a quote

Supplier Management Services in Brazil

Pro QC’s Supplier Management services in Brazil aim to increase the competitiveness and performance of partner organizations. We also reduce issues through detailed risk studies, targeted corrective actions, and implementing tailored solutions. Thanks to Supplier Management services, an organization aiming to work in Brazil will be able to identify and solve problems and non-conformities with proven quality assurance methods. These services will always be provided at a competitive cost, on time, and with highly experienced auditors located in Brazil.

Get a quote

 

Quality Solutions Overview

Click on the current stage of your sourcing or product development journey below to explore our related quality solutions.

 

 
Design
Design Icon
Product Development
Product Development Icon
Supplier Selection
Supplier Selection Icon
Supplier Qualification
Supplier Qualification Icon
Pre-Production Validation
Pre-Production Validation Icon
Production Planning
Production Planning Icon
Incoming QC
Incoming QC Icon
Production and Assembly
Production and Assembly Icon
Packaging
Packaging Icon
Shipping
Shipping Icon
Development & Planning
Production & Delivery

1. Design Stage

The product development life cycle begins with idea generation, concept development, and market testing. For example, the E-Bike handlebar is designed with the form, fit, and function in mind that best serve the market/user’s requirements and the overall aesthetics of the final bike.

Although Pro QC do not actively get involved in this stage, a postmortem investigation with many of our client often reveals the following challenges.

Supplier Risks & Challenges:

Misalignment between the buyer, supplier sales department, and factory production department on critical design requirements
Advance product quality planning was not factored in early enough
Difficulties in transitioning from a prototype supplier to a mass manufacturing supplier

2. Product Development

In this stage, the engineers will refine the design and define the engineering specifications of the handle such as material properties, dimensions, weight, and other requirements while satisfying different product and safety compliances. This is also the stage where engineering prototypes (engineering build) are made to rigorously test the form, fit, and function of the product.

Pro QC’s Quality Solutions:

First Article Inspection (FAI)
Supplier Development Services
Resident Supplier Quality Resourcing

Supplier Risks & Challenges:

Poor communication of the technical details between buyer and factories
Misalignment on the new product’s specifications
Misalignment on design/engineering revisions

3. Identify Potential Suppliers

Once the component specifications are defined, the procurement department will begin to identify a list of suitable suppliers that can potentially meet their requirements in terms of capabilities, cost, capacity, and quality.

Pro QC’s Quality Solutions:

Onsite Supplier Verification
Financial Credit Check

Supplier Risks & Challenges:

Lack of experience and due diligence in new supplier region
Communication challenges
Concern about supplier scams
Low confidence supplier’s trustworthiness
Concerns over supplier’s financial viability

4. Supplier Qualification

Once a list of trustworthy suppliers has been identified, an evaluation of supplier reliability is recommended to ensure they can produce at a consistent level of quality. A world-class organization usually has a comprehensive supplier qualification program to identify and mitigate the risks associated with quality, safety, on-time delivery, cost, and compliance.

Pro QC’s Quality Solutions:

Global Supplier Audit Programs
Supplier Quality Audit for Potential Suppliers
Quality Management System Audit
Social & Ethical Audits
Supply Chain Security Audit
Environmental Audit

Supplier Risks & Challenges:

Suppliers are not as capable as they initially claimed
Supplier lacks effective and systematic quality assurance practice
Supplier is ISO 9001 certified, but the underlying principles are not implemented in practice
Mass production quality does not match prototype quality
Buyers want to sell to big retailers, but their suppliers do not yet comply with the retailer’s supplier code of conduct
Supplier violation on labor law, ethical and environmental compliances
Goods held in customs due to supply chain security malpractice

5. Pre-Production Validation

Before commencing volume production, it is crucial to validate the factory’s equipment, staffing, production methods, capacity, and quality control plan for each product line. This is an important stage to prevent critical failures, costly mistakes, and loss of time due to changes and rework.

Pro QC’s Quality Solutions:

Engineering Build (EB) and Quality Build (QB) Audit
First Article Inspection (FAI)
APQP/PPAP Audit
Manufacturing Process Audit or VDA 6.3 Process Audit

Supplier Risks & Challenges:

Factory not ready for mass production
Shipment delays due to critical failure, poor quality, and resource constraints
An exponential increase in defective products
Product recall
High Cost of Poor Quality
An exponential increase in the cost of change after mass production commences

6. Production Planning

Production planning is an administrative process that involves ensuring that sufficient raw materials, components, staff, and other outsourced processes such as secondary processing are procured to create finished products according to the specified schedule.

Pro QC’s Quality Solutions:

Order Expediting

Supplier Risks & Challenges:

Production delay due to poor material procurement planning
Production delay due to inadequate production staffing
Poor sub-supplier management

7. Incoming Quality Control

Incoming quality control is required when all the procured material and components arrive at the factory. This is the first step in controlling the production process and resulting product quality. Understanding how a factory manages its incoming material and its supply chain is a very good indication of its commitment to quality. (The saying goes: Garbage in, garbage out.)

Pro QC’s Quality Solutions:

Incoming Inspection
In-Process Inspection
Manufacturing Process Audit or VDA 6.3 Process Audit

Supplier Risks & Challenges:

The factory does not manage the quality of its supply chain or is poor at supplier management
Suppliers turn a blind eye to defective components during incoming and still use them for production and assembly
Using sub-standard material or components (e.g., lower-quality fabric than required)
Substituting lower-cost alternatives for product components (e.g., cheaper electronic components in a mobile phone)
“Quality fade” where suppliers make small, gradual substitutions in materials and components over time
Bulk material ordered by the supplier degrades over time due to poor storage conditions

8. Production & Assembly

Upon approval for volume production, raw materials and components are processed, extruded, forged, cast, injected, machined, and assembled. It is important to note that a factory may not have all the production capabilities and may outsource certain processes to other suppliers.

Pro QC’s Quality Solutions:

First Article Inspection (FAI)
In-Process Inspection
Manufacturing Process Improvement
Quality/Root Cause Investigation (8D)
CAPA Verification
Order Expediting & Production Monitoring
End-Of-Line Testing & inspection

Supplier Risks & Challenges:

Operators are not producing according to the production control plan
Supplier is under pressure to ship goods, turning a blind eye to defective components
Lack of quality staff to enforce quality control
Poor control of re-worked material/product
Mistakes made by temporary, untrained staff/operators
Communication breakdown when the supplier is under pressure

9. Packaging

Packaging and labeling of the goods are the last steps before shipping. The smallest aesthetic defect on the packaging or missing components often leads to customer returns, and a misplaced label often leads to compliance issues.

Pro QC’s Quality Solutions:

Manufacturing Process Audit
Poka-Yoke Implementation
Pre-Shipment Inspection
End-Of-Line Testing & inspection

Supplier Risks & Challenges:

Products are poorly packaged
Human mistakes and missing components lead to customer returns
Wrong labeling leads to compliance issues and significant re-work

10. Shipping

Packaged products are being loaded by suppliers at the factory or warehouse into containers and shipped to their final destination.

Pro QC’s Quality Solutions:

Container Loading Supervision
C-TPAT Audit

Supplier Risks & Challenges:

Rough handling of goods during container loading by the factory or outsourced warehouse, leading to damaged product
Poor container loading leads to product damage during transit

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