Quality Assurance & Quality Control Services in Egypt
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Quality Assurance & Quality Control Services in Egypt
Pro QC International assists international buyers with Quality Assurance and Quality Control services in Egypt. Our nationwide network of expert quality engineers covers all main manufacturing industries across the country.
As the third-largest economy in Africa, Egypt is the country of origin for many consumer and industrial goods such as textiles, leather products, electronics, automobile parts and much more. For the past 40 years, Pro QC International has been one of the leading third-party inspection and quality-consulting agencies in Egypt, providing comprehensive and value-added quality control services to international organizations looking to secure and optimize their supply chain.
For over four decades, we have built a strong reputation by focusing on improving local supplier performance and ensuring product quality for our clients. Our presence in Egypt allows us to supervise and manage local Egyptian suppliers through our wide range of services, including supplier verification, factory audits, product inspections and supplier management.
Whether it is to assist in identifying or developing suppliers, or controlling product quality on-site, our local team of qualified inspectors and auditors is available on-demand, wherever and whenever required. Our nationwide network of quality engineers allows us to offer custom and cost-effective quality solutions matching the needs of our clients.
Our range of Quality Assurance and Quality Control services in Egypt includes:
Pro QC provides tailored QC/QA services in Egypt. We cover the following industries:
- Softlines: textiles, fabrics, garments, fashion accessories
- Hardlines: footwear, jewelry, electronics components, home appliances, furniture, lighting related items, paper products, hardware, ceramics, building material, medical devices, metal, and steel products
- Industrials: truck and automotive parts, industrial components
- Automotive Industry: electronics and electrical components, batteries, mechanical components, bolts, seats, brakes, wheels and tires, motorcycle parts
Our Services in Egypt
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Our Coverage in Egypt
- Greater Cairo
- Alexandria
- Port. Said
- Dakahlia
- Fayoum
- Suez
- Qaliubia
- Ismailia
- Beni Sueif
- Assiut Sohag
- The New Valley
- North Sinai
- Helwan
Our Quality Control Services in Egypt
Product Inspections in Egypt
Pro QC’s quality inspectors ensure product conformity at different stages of the production process. We follow the ANSI Z1.4 standard to evaluate, among other elements, workmanship, functionality, packaging, and labeling during product checks. Although we have our standard checklists and formats for inspections, we are flexible and can adjust these based on our clients’ requirements. Every inspection report includes detailed feedback and images and is available within 24 hours of completion of the service through our secure database.
As an inspection company in Egypt, Pro QC offers four types of inspections that could be combined or deployed individually:
First Article Inspections (FAI)
Prior to the start of mass production, an engineer will inspect first samples to verify that product specifications are being correctly understood and respected by the supplier. This service will also void unnecessary re-engineering or reproduction later.
In-process Inspections (IPI)
This on-site inspection occurs when 20% to 30% of the products are produced. Our quality inspectors evaluate performance during the manufacturing process to ensure the products are in accordance with requirements, allowing necessary changes to be addressed early on while reducing rework time and costs.
Pre-shipment Inspections (PSI)
A pre-shipment inspection occurs when the products are fully produced and ready for shipment (100% ready, at least 80% packed). This essential stage helps reduce the risk associated with receiving faulty products. Our local quality inspectors provide a detailed inspection report with images and detailed remarks related to any issues and non-conformances found.
Container Loading Supervision (CLS)
Upon confirmation of the shipping date, Pro QC verifies that the correct products and quantities are being loaded. Products conformance to international standards will also be verified.
Supplier and Factory Audits in Egypt
Sourcing from a foreign country can be overwhelming and presents a plethora of risks to the supply chain. Pro QC’s audit services in Egypt aim to offer specific details about supplier qualifications, manufacturing processes and quality management system. This allows informed decisions when considering new vendors or ensuring the viability of an existing one.
Supplier Quality Audit
When searching for new suppliers in Egypt, Pro QC will evaluate the factory to determine whether they meet expectations and quality standards. During such an audit, our ISO 9001 certified auditors will evaluate the factory and report on their qualifications, quality management system and general operations. Digital photos of the supplier’s facilities will also be provided.
Factory Audits
Our range of factory audits in Egypt include:
Supplier Management in Egypt
With over 40 years of deep knowledge and understanding of production and manufacturing processes, Pro QC’s Supplier Development solutions are designed to improve new or current supplier quality management systems, processes and manufacturing capabilities. Our team of certified auditors and qualified lean six sigma professionals take a collaborative approach to identify the root cause of problems and develop a corrective action plan to improve supplier performance. Thus, our supplier management program will ensure compliance with international standards and continuous improvements.
Product Inspections in Egypt
Pro QC’s quality inspectors ensure product conformity at different stages of the production process. We follow the ANSI Z1.4 standard to evaluate, among other elements, workmanship, functionality, packaging, and labeling during product checks. Although we have our standard checklists and formats for inspections, we are flexible and can adjust these based on our clients’ requirements. Every inspection report includes detailed feedback and images and is available within 24 hours of completion of the service through our secure database.
As an inspection company in Egypt, Pro QC offers four types of inspections that could be combined or deployed individually:
First Article Inspections (FAI)
Prior to the start of mass production, an engineer will inspect first samples to verify that product specifications are being correctly understood and respected by the supplier. This service will also void unnecessary re-engineering or reproduction later.
In-process Inspections (IPI)
This on-site inspection occurs when 20% to 30% of the products are produced. Our quality inspectors evaluate performance during the manufacturing process to ensure the products are in accordance with requirements, allowing necessary changes to be addressed early on while reducing rework time and costs.
Pre-shipment Inspections (PSI)
A pre-shipment inspection occurs when the products are fully produced and ready for shipment (100% ready, at least 80% packed). This essential stage helps reduce the risk associated with receiving faulty products. Our local quality inspectors provide a detailed inspection report with images and detailed remarks related to any issues and non-conformances found.
Container Loading Supervision (CLS)
Upon confirmation of the shipping date, Pro QC verifies that the correct products and quantities are being loaded. Products conformance to international standards will also be verified.
Supplier and Factory Audits in Egypt
Sourcing from a foreign country can be overwhelming and presents a plethora of risks to the supply chain. Pro QC’s audit services in Egypt aim to offer specific details about supplier qualifications, manufacturing processes and quality management system. This allows informed decisions when considering new vendors or ensuring the viability of an existing one.
Supplier Quality Audit
When searching for new suppliers in Egypt, Pro QC will evaluate the factory to determine whether they meet expectations and quality standards. During such an audit, our ISO 9001 certified auditors will evaluate the factory and report on their qualifications, quality management system and general operations. Digital photos of the supplier’s facilities will also be provided.
Factory Audits
Our range of factory audits in Egypt include:
- QMS ( ISO 9001, ISO 13485, IATF 16949, VDA 6.3, etc.)
- ISO 14001 Environmental Management System
- Manufacturing Process Audit
- GMP Audit
- Corporate Social Responsibility SA8000, ETI, WRAP, SMETA, BSCI, etc.
- Retail Store Compliance (Target, Walmart, Amazon)
Supplier Management in Egypt
With over 40 years of deep knowledge and understanding of production and manufacturing processes, Pro QC’s Supplier Development solutions are designed to improve new or current supplier quality management systems, processes and manufacturing capabilities. Our team of certified auditors and qualified lean six sigma professionals take a collaborative approach to identify the root cause of problems and develop a corrective action plan to improve supplier performance. Thus, our supplier management program will ensure compliance with international standards and continuous improvements.
Quality Solutions Overview
Click on the current stage of your sourcing or product development journey below to explore our related quality solutions.
1. New Product Development
New product development lays the foundation for strategic sourcing. Prototyping is crucial to validate that the supplier understands the client’s requirements.
Pro QC inspections validate the new parts while our supplier development services align quality expectations with suppliers and strengthen their ability to meet quality requirements and reduce time to market.
Pro QC’s Quality Solutions:
First Article Inspection (FAI)
Supplier Development Services
Resident Supplier Quality Resourcing
Supplier Risks & Challenges:
Poor communication of technical details between buyers and factories
Misalignment of product specifications and critical design requirements among buyers, suppliers, and factory production teams
Inadequate consideration of advanced product quality planning
Challenges when transitioning from prototype suppliers to mass-manufacturing suppliers
Misalignment on design and engineering revisions
2. Supplier Selection
Once the component specifications are defined, the procurement department identifies a list of suitable suppliers that can potentially meet their capability, cost, capacity, and quality requirements.
Pro QC offers a range of supplier due diligence and supplier evaluation support. Our experts visit suppliers to assess their capabilities, mitigate the risk of scams, overpromises, and miscommunication, and validate their credentials, trustworthiness, and financial stability.
Pro QC’s Quality Solutions:
Supplier Quality Audits
QHSE Audits
ESG Audits
Onsite Supplier Verification
Financial Credit Check
Supplier Risks & Challenges:
Lack of experience and due diligence in new supplier region
Communication challenges
Concern about supplier scams
Low confidence supplier’s trustworthiness
Concerns over supplier’s financial viability
3. Supplier Qualification
A world-class organization usually has a comprehensive supplier qualification program to identify and mitigate the risks associated with quality, safety, on-time delivery, cost, and compliance.
Pro QC establishes a global audit program to systematically onboard new suppliers, categorize their risk levels, and establish a reaction plan based on the supplier’s performance on quality systems, environmental management, and social and ethical compliance.
Pro QC’s Quality Solutions:
Global Supplier Audit Programs
Supplier Quality Audit for Potential Suppliers
Quality Management System Audit
Social & Ethical Audits
Supply Chain Security Audit
Environmental Audit
Supplier Risks & Challenges:
Suppliers are not as capable as they initially claimed
Supplier lacks effective and systematic quality assurance practice
Supplier is ISO 9001 certified, but the underlying principles are not implemented in practice
Mass production quality does not match prototype quality
Buyers want to sell to big retailers, but their suppliers do not yet comply with the retailer’s supplier code of conduct
Supplier violation on labor law, ethical and environmental compliances
Goods held in customs due to supply chain security malpractice
4. Pre-Production Validation
Before commencing volume production, it is crucial to validate that the equipment, staffing, production methods, capacity, and quality control plan are in place for each product line.
Pro QC offers on-site quality support to prevent and reduce the potential cost of poor quality (COPQ) and risk, ensuring a smooth transition from product development to mass production.
Pro QC’s Quality Solutions:
Engineering Build (EB) and Quality Build (QB) Audit
First Article Inspection (FAI)
APQP/PPAP Audit
Manufacturing Process Audit or VDA 6.3 Process Audit
Resident Supplier Quality Resourcing
Supplier Risks & Challenges:
Factory not ready for mass production
Shipment delays due to critical failure, poor quality, and resource constraints
An exponential increase in defective products
Product recall
High Cost of Poor Quality
An exponential increase in the cost of change after mass production commences
5. Production Planning
Production planning ensures that the supplier has sufficient raw materials, components, and staff and that other outsourced processes meet the specified schedule.
Pro QC offers assistance in timely supplier communication, onsite visits, and daily or weekly monitoring reports. This minimizes the risks of delays from ineffective procurement planning, staff shortages, or sub-supplier mismanagement.
Pro QC’s Quality Solutions:
Order Expediting
Resident Supplier Quality Resourcing
Supplier Risks & Challenges:
Production delay due to poor material procurement planning
Production delay due to inadequate production staffing
Poor sub-supplier management
6. Incoming Quality Control
Incoming inspection reflects a factory's commitment to quality control from the outset. Understanding how a factory manages its incoming material and its supply chain is a very good indication of its commitment to quality.
Pro QC quality solutions address issues such as defect acceptance, material substitutions, and component decay due to poor practices or storage conditions.
Pro QC’s Quality Solutions:
Incoming Inspection
In-Process Inspection
Manufacturing Process Audit or VDA 6.3 Process Audit
Supplier Risks & Challenges:
The factory does not manage the quality of its supply chain or is poor at supplier management
Suppliers turn a blind eye to defective components during incoming and still use them for production and assembly
Using sub-standard material or components (e.g., lower-quality fabric than required)
Substituting lower-cost alternatives for product components (e.g., cheaper electronic components in a mobile phone)
“Quality fade” where suppliers make small, gradual substitutions in materials and components over time
Bulk material ordered by the supplier degrades over time due to poor storage conditions
7. Production & Assembly
Many things can go wrong during mass production due to machine failure, lack of process control, and operator mistakes. While it is normal for defects to occur, these defects must be detected and contained.
Pro QC offers a range of support to verify control plan adherence, early defect detection, quality improvement, and issue resolution through monitoring, investigations, and CAPA validation.
Pro QC’s Quality Solutions:
First Article Inspection (FAI)
In-Process Inspection
Manufacturing Process Improvement
Quality/Root Cause Investigation (8D)
CAPA Verification
Order Expediting
End-Of-Line Testing & inspection
Resident Supplier Quality Resourcing
Supplier Risks & Challenges:
Operators are not producing according to the production control plan
Supplier is under pressure to ship goods, turning a blind eye to defective components
Lack of quality staff to enforce quality control
Poor control of re-worked material/product
Mistakes made by temporary, untrained staff/operators
Communication breakdown when the supplier is under pressure
8. Outgoing QC & Shipping
The smallest aesthetic defect on the packaging or missing components can lead to customer returns, while a misplaced label may result in compliance issues. Outgoing Quality Control is the last line of defense before products are properly loaded into containers for shipment.
Pro QC offers pre-shipment inspections and end-of-line testing to ensure your products meet your quality requirements and reduce the chance of returns or re-work.
Pro QC’s Quality Solutions:
Manufacturing Process Audit
Poka-Yoke Implementation
Pre-Shipment Inspection
End-Of-Line Testing & inspection
Container Loading Supervision
C-TPAT Audit
Supplier Risks & Challenges:
Products are poorly packaged
Human mistakes and missing components lead to customer returns
Wrong labeling leads to compliance issues and significant re-work
Rough handling of goods during container loading by the factory or outsourced warehouse, leading to damaged product
Poor container loading leads to product damage during transit
Click Below to Improve Product Quality with Pro QC
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Stability
Pro QC has been providing quality assurance, engineering and consulting services since 1984.
Global Presence
We offer quality solutions in over 88 countries and we are continuously expanding our network.
Timely Feedback
We offer online reporting and detailed reports within 24 hours of job completion.
Quality Experts
Our global engineering team has the requisite industry expertise to verify quality and conformance.
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