Quality Assurance and Quality Control Services for Electric Cars
For over 40 years, Pro QC International has been a trusted partner in the world of quality control services. With the electric vehicle (EV) industry booming at an unprecedented rate, the need for meticulous quality assurance and quality control is critical. We have been providing our expertise to the EV sector, ensuring that the rapid strides in technology and innovation are matched by uncompromising quality standards.
Commitment to Customers
At Pro QC International, we are committed to delivering outstanding customer satisfaction. We understand the unique quality control needs of the electric vehicle market, and we are dedicated to meeting these needs with precision and excellence. Our quality control services for electric cars are designed to align with global standards, providing manufacturers with the assurance that their products meet all performance and safety requirements. We realize that every client has specific needs and expectations, and we tailor our services accordingly to safeguard their interests.
Services Overview
Our solutions are comprehensive and cater to all aspects of electric car manufacturing. We provide thorough quality control inspections for electric cars and their components to detect and rectify quality issues at the earliest stages. Through our supplier verification solution, we ensure the reliability of new partners for electric vehicle parts manufacturing.
We also conduct thorough factory audits to assess and improve the manufacturing process’s quality and efficiency. Our QMS audits, guided by ISO 9001, IATF 16949 and VDA 6.3 standards, ensure that quality management systems are up to the mark, fostering a culture of continuous improvement. Recognizing the importance of environmental responsibility in the electric vehicle sector, we facilitate ISO 14001 certification preparation, helping businesses minimize their environmental impact.
Global Reach
Pro QC International’s services extend across the globe, covering the majority of electric cars and electric vehicle parts manufacturing regions. Our quality control experts are present in numerous countries, including the United States, China, Taiwan, Japan, South Korea, Thailand, Malaysia, Poland, Hungary, France, the United Kingdom, Spain, Italy, Sweden, Germany, Canada, Mexico, and many more. Our expansive presence enables us to provide our clients with timely and efficient services, no matter where their operations are located.
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Effective quality control helps manufacturers minimize the risk of defects and ensure that EVs meet or exceed safety standards.
Quality Control Applications for Electric Cars
Our quality control services for electric cars are comprehensive, covering various critical components and systems, such as:
- Battery Systems
- Power Inverters
- Charging Ports
- Onboard chargers
- Cooling & Heating systems
- Electrically-Powered Accessories
- Electric Motors
- AC/DC Motors
- Charging Infrastructure
- Safety Features
- Interiors and Exteriors
- Mechanical Components
- Brake Systems
- Tires & Wheels
- And many more EV parts…
At Pro QC International, our dedication to quality is unwavering. With our deep understanding of the electric vehicle industry, extensive experience, and global presence, we strive to provide the best quality control services for electric cars, helping companies drive toward a safer, cleaner, and more efficient future.
Electric Vehicle Standards
ISO 6469-3:2021
ISO 6469-3:2021 Standard for Electric Road Vehicles. This standard covers test procedures and criteria for voltage class B electric vehicles. It provides electrical safety requirements for the protection of persons against electric shock and thermal incidents. ISO 6469 is a wide-ranging standard, over three parts, which provides:
- Safety specifications for rechargeable energy storage systems for EVs.
- Functional and operational safety means.
- Specific protection against electrical hazards.
BS EN IEC 61851-1
BS EN IEC 61851-1 outlines general requirements for EV conductive charging systems. The standard covers characteristics, specifications and safety requirements for the power supply, and the connection between this charging equipment and the vehicle.
IEC TS 61980-2
IEC TS 61980-2 gives requirements around the communication between vehicle and wireless power transfer (WPT) systems connected to the supply network.
BS EN 62196-2
BS EN 62196-2, which provides requirements for plugs, socket outlets, vehicle connectors and vehicle inlets in terms of dimensional compatibility and interchangeability requirements for pin and contact-tube accessories.
BS EN ISO 15118-3
BS EN ISO 15118-3 provides requirements for a physical vehicle-to-grid communication interface, as well as data link requirements and basic signaling.
BS EN ISO 15118-8
BS EN ISO 15118-8 offers requirements for wireless communication interfaces.
Our Quality Assurance and Quality Control Solutions for Electric Vehicles
Electric Car Quality Control Inspections
When it comes to electric vehicles, precision and quality are crucial. Our dedicated team dives deep into evaluating each component of an electric car to ensure it not only meets but exceeds industry standards. We are committed to guaranteeing that every EV part upholds the highest benchmarks of excellence. Dive into our comprehensive range of quality control inspections for electric cars:
Supplier & Factory Audits
Our range of supplier audits for the EV industry includes:
- Supplier Verification
- Supplier Quality Audits
- ISO 9001 Quality System Audits
- IATF 16949 Quality Management System Audits
- VDA 6.3 Process Audits
- VDA 6.3 Potential Analysis Audits
- ISO 14001 Environmental Management System Audits
- ISO 45001 Health and Safety Management Audits
- Social Compliance Audits
- Combined Audits
Manufacturing Audits and Advisory
Take advantage of our end-to-end comprehensive approach to improve your supply chain performance.
- Manufacturing Process Audits
- Process Improvement
- Production Capacity Analysis (Run & Rate)
- Quality Investigation (root cause investigation of defective products)
- Root Cause Analysis
- Corrective Action Follow up
- Process Failure Mode Effects Analysis (PFMEA)
- APQP or PPAP Review and Approval
- Continuous Improvement
Supplier Management
Pro QC’s Supplier Management Solutions enhance compliance and performance of the entire supplier portfolio by:
- Performing an on-site risk assessment
- Establishing a corrective action plan
- Verifying corrective action implementation through detailed follow-up activities
- Scheduling subsequent annual visits based on supplier risk level
- Providing a supplier portfolio dashboard and performance analysis
Our supplier management team will create a customized checklist that meets exacting requirements. The supplier management service is particularly suitable for small QA teams with a large supplier base across the globe. Pro QC assists these teams to investigate and resolve compliance and quality issues in a timely and cost-effective manner.
Why Pro QC International?
Partnership
Pro QC genuinely sees your company and your suppliers as partners looking for growth and improvement. We don’t just give a pass/fail result. We provide professional recommendations, facilitation and performance management to achieve the desired results.
Quality Dashboard
Pro QC’s quality dashboard provides a holistic dashboard view of your supplier portfolio including data analytics to better understand and determine the next action required at your supplier.
Experience & Expertise
Pro QC has overseen successful supplier transformation projects which have helped companies buying or manufacturing EV parts or finished vehicles to achieve their quality goals.
Global Presence
Pro QC has agile teams of mechanical and automotive engineers in more than 88 countries ready to meet your quality assurance needs whether it’s an auto part quality control inspection or a comprehensive IATF 16949 audit.