{"id":1389,"date":"2015-07-14T19:01:25","date_gmt":"2015-07-14T19:01:25","guid":{"rendered":"http:\/\/proqc.com\/blog\/?p=1389"},"modified":"2024-11-14T11:20:49","modified_gmt":"2024-11-14T11:20:49","slug":"textile-garment-quality-inspecting-a-t-shirt","status":"publish","type":"post","link":"https:\/\/proqc.com\/blog\/textile-garment-quality-inspecting-a-t-shirt\/","title":{"rendered":"Textile &#038; Garment Quality: Inspecting a T-Shirt"},"content":{"rendered":"<p>We are preparing for TexWorld next week in NYC and thought it appropriate to revisit quality within the textile and garment industry. \u00a0A recent question we received\u00a0related to what we would evaluate\u00a0during a t-shirt inspection. \u00a0That&#8217;s a good question&#8230;<\/p>\n<p>With order details and product specifications in hand, our experienced textile\/garment quality engineers go on-site and first verify the order quantity available. We confirm the quantity packaged (and labeled) vs. not packaged. That matters because a pre-shipment inspection generally requires 80% of the order be packaged at the time of inspection. \u00a0An in-process inspection is scheduled around 30-50% complete.<\/p>\n<p>If the verified quantity meets the client&#8217;s expectations, the inspector will select a random sample of items using <a href=\"https:\/\/proqc.com\/quality-resources\/ansi-sampling-tables\/\" target=\"_blank\" rel=\"noopener noreferrer\">ANSI Z1.4<\/a> as a standard. \u00a0With something like t-shirts, we determine how the client would like sampling in advance. Considerations include various sizes, colors and\/or styles. \u00a0Many times, clients will combine these variables and divide out the sample size proportionately. Sampling individually results in additional time-on-site and for reporting, so supplier performance\/history and cost are considerations when determining what the sample sizes should be.<!--more--><\/p>\n<p>With samples in hand, the inspector will spend some time verifying the packaging and labeling. This includes checking any barcodes, measuring and weighing the boxes and drop-testing for packaging integrity.<\/p>\n<p>The visual component of the inspection uses the product specifications or other details to compare the samples and generally confirm workmanship and\/or other cosmetic defects. Defects are classified as major, minor or critical.<\/p>\n<h2><strong>Common defects noted during textile and\/or garment inspections include:<\/strong><\/h2>\n<ul>\n<li>Defects in appearance, such as marks, fraying fabric or unfinished edges, etc.<\/li>\n<li>Defects with seams and stitching, including open seams, incorrect thread selection, skipped stitches, etc.<\/li>\n<li>Defects concerning color, such as dye spots and color fastness<\/li>\n<li>Defects concerning fabric, such as its material, fabric weight, cuts or tears, slubs or misweaves, etc.<\/li>\n<li>Defects concerning sizing, labeling and packaging, such as labels missing or top\/bottom sizes are mismatched<\/li>\n<li>Defects with polybags over 5&#8243;x7&#8243; used that are not marked with applicable child suffocation warnings<\/li>\n<li>Defects concerning care label information, content label information, hang tag descriptions, correctness of components or trims, zip teeth smoothness, etc.<\/li>\n<li>Defects concerning measurement and fit<\/li>\n<li>Defects concerning loose snaps<\/li>\n<li>Defects concerning foul odors from dyes or other chemicals used in the process<\/li>\n<li>Defects concerning safety, such as pins, needles and staples not being removed<\/li>\n<\/ul>\n<p>The functional evaluation of textiles and garments usually includes measurements. \u00a0A reduced sample is often pulled for functional evaluation. \u00a0Measurements are confirmed and compared against the specifications. The tolerances are determined by the client and provided in advance. \u00a0Another component of the functional evaluation is often verification of the SPI, or stitches per inch.<\/p>\n<p><a href=\"https:\/\/proqc.com\/blog\/wp-content\/uploads\/2015\/07\/Untitled.png\"><img decoding=\"async\" class=\"aligncenter size-large wp-image-1391\" src=\"https:\/\/proqc.com\/blog\/wp-content\/uploads\/2015\/07\/Untitled-1024x421.png\" alt=\"Untitled\" width=\"590\" height=\"243\" \/><\/a><\/p>\n<h2><strong>Pro QC\u2019s textile and garment inspectors regularly perform the\u00a0following evaluations on-site:<\/strong><\/h2>\n<p>-Wash test in the factory to make sure the color fastness and shrinkage is acceptable<\/p>\n<p>-Needle detector checking to make sure no metal is within the garment. Note that the factory must have a detector machine for this evaluation on-site.<\/p>\n<p>-Broken stitch record to make sure the broken stitches are under control.<\/p>\n<p>-Child safety using the button fastness test. The factory must have the equipment for this evaluation on-site.<\/p>\n<p>-Nickel free and pH test if the chemical reagent is available .<\/p>\n<p>In-house laboratory testing of textiles and garments includes lead and phthalates content evaluation and color fastness.<\/p>\n<h3>Applicable standards are used, such as those listed below:<\/h3>\n<ul>\n<li><em>ASTM 5430-07 (Standard Test Methods for\u2028Visually Inspecting and Grading Fabrics)<\/em><\/li>\n<li>These test methods describe a procedure to establish a numerical designation for grading of fabrics from a visual inspection.<\/li>\n<li><em>ASTM D3990-2012 (Standard Terminology Relating to Fabric Defects)<\/em><\/li>\n<li>This terminology covers defects in both woven and knit fabrics.<\/li>\n<li><em>ASTM D3775 (Standard Test Method for\u2028Warp End Count and Filling Pick Count of Woven Fabric)<\/em><\/li>\n<li><em>ASTM D3136 \u2013 04(2008)e1: Standard Terminology Relating to Care Labeling for Apparel, Textile, Home Furnishing, and Leather Products\u00a0<\/em><\/li>\n<\/ul>\n<blockquote><p><a href=\"https:\/\/proqc.com\/contact-us\/\" target=\"_blank\" rel=\"noopener noreferrer\">Let us know<\/a> if you have questions about ensuring quality of your textile and\/or garment shipments! We have example reports for review and experienced professionals on our team that can provide timely feedback.<\/p><\/blockquote>\n","protected":false},"excerpt":{"rendered":"<p>We are preparing for TexWorld next week in NYC and thought it appropriate to revisit quality within the [&hellip;]<\/p>\n","protected":false},"author":4,"featured_media":57,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[262],"tags":[60,84,106,120,14,16,175,26,189,6],"class_list":["post-1389","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-product-inspection","tag-astm","tag-defects","tag-garment","tag-inspection","tag-manufacturing","tag-qc","tag-safety","tag-sourcing","tag-standards","tag-textile"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>T-Shirt inspections - Questions on Textile Inspections<\/title>\n<meta name=\"description\" content=\"What is the standard approach to conducting a quality inspection of a t-shirt along with the common defects found during garment inspections.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/proqc.com\/blog\/textile-garment-quality-inspecting-a-t-shirt\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"T-Shirt inspections - Questions on Textile Inspections\" \/>\n<meta property=\"og:description\" content=\"What is the standard approach to conducting a quality inspection of a t-shirt along with the common defects found during garment inspections.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/proqc.com\/blog\/textile-garment-quality-inspecting-a-t-shirt\/\" \/>\n<meta property=\"og:site_name\" content=\"Quality Blog | News on Quality Assurance &amp; 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